mike1369
New Member
Had this problem and followed a lot of technical suggestions on how to repair mostly grounding being the problem. After spending many hours checking ground connections at all lights could not find any bad grounds. We did find that the instrument cluster was powered through a Mylar Circuit Card Assy (CCA) on Chevelles. Very bad design by Chevrolet. The card is very flimsy in design and most are the original equipment and over the years become brittle and some of the runs start to separated or oxidize causing failure of instruments or intermittent failures making it hard to troubleshoot. The other issue is the main wire connector that plugs into the CCA , the Mylar connector is very bad design since the CCA runs have to be lined up with the main wire harness connector. The connector has to be pushed into the opening in the instrument metal cluster can, if not properly seated lots of problems electrically can occur. Back to my issue with turn signal's flashing, after many hours troubleshooting this issue I found that there had to be a common point that head lights and turn signals share and it was on the CCA. The bulbs had to share the same ground on the CCA, in order to find this I had to trace out each of the runs on the CCA and make my own schematic (which none of the GM drawings show). The final finding of the problem was the main wiring connector had not been seated completely and was causing the problem, by applying pressure with my hand was able to reseat and correct the issue. Just a side note we did replace the old CCA because it had some very badly damaged runs from age causing the Amp gauge not to work and some of the instrument lights. I would recommend if your car has the original CCA you might want to replace it not a real easy job. Also check to make sure the grounds to instrument panel are in good contact condition. I have attached a copy of the instrument CCA schematic hope this information will help anyone that is experiencing this problem or other instrument problems.

